Do you love your paint system?

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An IntelliFinishing complete paint system is more "LEAN" than a box of "sugar-free" chocolates.
An IntelliFinishing complete paint system is more “LEAN” than a box of “sugar-free” chocolates.

IntelliFinishing…more LEAN than a sugar-free box of chocolates

Many manufacturers are implementing lean manufacturing practices into their workplaces and are gaining an advantage over their counterparts in the industry.

Although traditional fixed conveyor systems have been one of the leading factors in lean management over the last two decades, they have lost their luster—not just to those who control the purse strings, but also for engineers who have long dealt with the headaches of inflexible systems, long lead times and production shutdowns while the systems are installed.

Having a lean finishing system just makes sense. In traditional systems, processes are dependent on the processes of the others. If a part needs more time in the oven, washer or another process, and you slow down the conveyor to change the process time, then you may experience a reduction in production throughput, create quality issues, increase labor costs (operators waiting for parts) and inventory issues.

We consider our IntelliFinishing automated paint system to be lean because it eliminates these issues.

Modular and Customizable

It’s modular and highly customizable. Our finishing system’s conveyor is a bolted together, floor-supported system with friction-driven trolleys on a rotating tube instead of a chain. No return chain dramatically decreases floor space usage. An IntelliFinishing system easily expands and adapts to changes in your process or production. Plus each customer has the option to design specifically for their requirements.

Optimizes Workflow

This system optimizes workflow through the unique movement capabilities of the conveyor, load accumulation and effective sequencing for highly variable processing in areas such as drying or curing. Each part recipe is different and may require a different cure time. It is one of only a few systems that can deliver parts in a desired different sequence than the way parts were loaded. You can also expand your system to point of use, e.g. assembly.

Built-in control technology can change the destination of products, set up in-line speed changes or stop carriers for processing without stopping production. No more slow zones or wasted time. The controls of an IntelliFinishing complete finishing system recognize specific part recipes, tracking and adjusting for variations in components and processes. Integration with your ERP system provides an even smoother responsiveness to your production schedule.

If you are in the market for a lean paint system, check out our videos and contact us today!

Old Technology. New Technology.

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New vs Old
Why use 40-year-old technology in your new paint system?

Why Use Old Technology on a New Finishing System?

Are you still using old technology when painting parts? We invite you to take a look at some of the new technology that is out there and apply the benefits it can bring to your particular situation!

Visit www.intellifinishing.com where you can take a look at what new technology has to offer when you require a turnkey liquid paint system, powder coating system or an automated paint system.

Alternative to Power and Free Conveyor

IntelliFinishing Complete Paint Systems are an exciting alternative to power and free systems.

We want to share with you a few of the advantages you can expect when replacing your traditional power and free or monorail systems with the newest technology for industrial paint system replacement.

Floor Space Savings

One of the benefits that our customers and potential customers talk a lot about is the amount of floor space that can be saved. In some cases, as much as 43%. By eliminating bulb turns, shuttles used in new technology can decrease your footprint exponentially, which can add up to thousands of dollars of savings. If you are processing large parts, our shuttle demo should move to the top of your “to-do list” right now.

No Chain

picture of IntelliFinishing conveyor
Conveyor is propelled with spinning tube – no chain

Our industrial paint systems are “chain free”. (They are also awesome). No chain means no extra space is needed for the return chain as in a power & free system. Awesome because, your footprint just got smaller again!

On this same note, no chain means the ability to reverse – AND – no messy oil dripping on your parts or collecting dust.

Virtually Noiseless

Another cost-saving benefit, especially for large manufacturing companies, could come in the form of dollars spent supplying employees with hearing protection. One of our customer’s finishing systems is less than 75db, which resulted in the removal of employees from a hearing conservation program. Being a “no chain” system means no dogs or buffer zones, and that equates to: no metal carriers crashing into each other, further reducing noise.

Variable Speeds

A turnkey powder coating system provided by IntelliFinishing makes part sway a thing of the past! New technology with variable frequency drives (VFD) controls the conveyor’s motion, and Smart Controls allow for variable speeds and independently controlled zones for different recipes. New technology gives you the ability to monitor and track parts at ANY point in the system. (Seriously, you need to take a look at one of our demos of an automated powder coating system).

Layout Options

Our switches provide layout options just like the old technology, but additionally, a switch in a complete finishing system provided by IntelliFinishing can be used to deadhead, providing even more layout processing options. (Have you picked up the phone to schedule a demo yet?)

Energy Savings

With the new technology used in an IntelliFinishing complete finishing system, the conveyor runs only when the carrier is present. Additionally, the supporting process equipment, like a washer, also only runs when a part is present.

Modular and Expandable

We all intend for our business to grow. Will your “old” technology grow with you? Our “new” technology will. The modular design of an IntelliFinishing system allows for easily expandable floor plan. As your company grows, your production levels change. Our turnkey finishing systems grow with you and additional processes or applications can be installed quickly. Call us.

A Plan for Every Part

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A Plan for Every Part©

Ever wish you had a different finishing line for every type of part you have to paint or powder coat? Large heavy parts take more time to process than small thin ones. Some parts require additional masking and others don’t. Different chemistry is required for different types of metals… the list seems to be endless.

IntelliFinishing has presented to a variety of audiences recently and manufacturers are impressed with the “Plan for Every Part©” technology. Each item you process gets the best finish available, just like the system was built specifically for that part.

Unlike traditional finishing systems where the system is built for your longest or heaviest part, which results in over-baking of other parts; the IntelliFinishing finishing system provides capabilities that are unmatched in the finishing industry.

With conveyors that move load bars of parts at varying speeds which are based on the parts’ unique size and material, an IntelliFinishing system offers capabilities in ONE LINE that would take MULTIPLE LINES for traditional systems. Customers have been amazed at what can be accomplished with layouts that are not limited by a one-way, one-speed conveyor.

The IntelliFinishing system is not for everyone.

  • Do you finish a variety of sizes of parts?
  • Do you finish parts that are made from different materials?
  • Do your processes for finishing ever change?

If you answered YES to any of the above questions, then you may want to see how an IntelliFinishing system is rocking the world of finishing. Contact us at info@intellifinishing.com.

Part I: Changing the “Game”! – Improving Paint System Design

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Part I: Changing the “Game”! – Improving Paint System Design

IntelliFinishing has had a great start in the introduction of our new industrial paint system. We’ve had a fantastic response from numerous companies that do industrial coating. I think our favorite comment so far has been, “Wow! Seriously,…I can do that?” It was a great “ah-ha” moment.

IntelliFinishing is really changing how people think about finishing systems. We know it is hard to pull your mind from the way a finishing system has always been; stationary, single speed, single direction, take it or leave it type systems. Once you understand the IntelliFinishing system, it will shatter your preconceived notions and known limitations of what a paint finishing system has been. 

Here are some highlights from the Paint System Designs we’ve created:

  1. Opened up three bays of floor space, that’s 1200 sq. ft., utilizing our advanced conveyor and system technology, while also adding additional process equipment.
  2. Fit an entire Powder Coating system; load/unload area, 3-stage washer, dry-off oven, cooling areas, powder booth, cure oven and bias banking into a 2,540 sq. ft. area to process a 19’ long part.
  3.  Designed a complete liquid and powder system as one singular system; giving the customer ultimate flexibility to run their ever changing parts. When their customer demand needs more liquid painted, it wasn’t a problem; and if that afternoon they needed to run parts through powder for another customer, it could all be done on the same system.

We have had a fantastic time developing these paint system designs and implementing them for our customers.  It has allowed us to share our knowledge and excitement about the IntelliFinishing system, as well as expand our technology to meet the ever changing needs industrial finishing companies face, and trust us; there have been some interesting challenges!  The solutions we have developed due to the flexibility of our system have brought about a number of “ah-ha” moments from our customers as their conventional understanding of conveyors and finishing systems is quite suddenly thrown out the window.

Give us a call at 888-886-6363 or email us at info@intellifinishing.com and let us know about your challenge!

Rachel Snyder

Engineering & Sales Coordinator

IntelliFinishing

A “Chainless” Power & Free Conveyor?

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A “Chainless” Power & Free Conveyor?

Construction

The IntelliFinishing conveyor is a bolted together floor supported system with friction driven trolleys on a rotating tube instead of a chain to drive the system.  Due to the bolt together construction, this conveyor can be easily modified and moved and can be installed in half the time of conventional conveyor systems. We offer a variety of conveyor models with the ability to handle different weight categories which enables us to further customize a system to fit your specific process needs

Maintenance Free

With our Chainless Power & Free there is no maintenance or mess of keeping the conveyor constantly lubed, additionally there is no mess or contamination of lubes, oils, or grit falling onto the parts processed.  All of the moving components in the conveyor system are lubricated for life.

Operation

Each conveyor section has a separate motor which allows individual sections of the conveyor to speed up a part in a process area or slow a part down based on the part recipe. The separate motors also turn off and on the individual conveyor sections when there is a part present making this system more energy efficient because the full system isn’t always running, only the process areas being used at the given time. Additionally, the Chainless Power & Free conveyor has a much quieter operation due to no metal on metal noise.

 

Capabilities of the Conveyor (partial list):

  1. Change processes or destinations of products with immediate system response
  2. Set up in-line speed changes
  3. Run trolleys both forward and backwards
  4. Stop a carrier for processing without stopping the entire line or holding up production
  5. Easily incorporate vertical lifts and shuttles to move parts to another line without unloading
  6. Negotiate inclines and declines
  7. Accumulate loads in line
  8. Have both driven and non-driven lines on the same system
  9. Dip the conveyor into tanks
  10. Run the conveyor through Dry-off and Cure Ovens up to 450 degrees
  11. Highly configurable and modular