Discovering Flexibility and Quality with IntelliFinishing
Every industry, from Education to Security, seeks innovation that provides both quality and flexibility. But for some, especially custom shops that deal with varied products, this can be a challenge. However, one solution has emerged as a turning point in the market—IntelliFinishing.
The New Definition of Flexibility
IntelliFinishing provides a new level of customization that hasn’t been seen before in the industry. With the capability of moving conveyors at variable speeds, changing lanes, and the ability to expand later, the IntelliFinishing system is changing the game for businesses that rely on flexibility to meet the diverse needs inherent in finishing their products.
Smaller Footprint, Larger Impact
Aside from flexibility, what sets IntelliFinishing apart is its compact system. Often, larger systems not only demand more space but also higher costs for constructing and maintaining a bigger facility. IntelliFinishing, with its unique ability to move backward, often saves floor space and enhances operational efficiency. Users have reported saving up to 50% on floor space compared to using larger, competitive systems.
Future-Proofing Your Operations
With the ever-increasing demand for products, many intelligent businesses have a need for future modifications and upgrades for their finishing system. The modular nature of IntelliFinishing makes it easy to add components down the line, promising ‘plug and play’ ease during expansion projects. The result is the uninterrupted operation of the system while additional throughput capacity or improved process steps, leading to higher productivity, better quality, and profitability.
Uncompromising Quality Control
At the end of the day, no business wants to compromise quality for the sake of efficiency or cost savings. The quality finishes that IntelliFinishing systems provide is usually far superior compared to outsourced services. Improved gloss, uniformity, thickness, and adhesion are among the benefits businesses expect when they choose IntelliFinishing.
Operational Efficiency
Technology should enhance efficiency, not hinder it. The IntelliFinishing system offers a solution that eases operations and improves productivity. With the ability to adjust carrier speed per section of track and based on recipe requirements, as well as the ability to catch up to downstream carriers on many of our production lines, IntelliFinishing is helping businesses finish more product in less time. Making up for gaps in the line and the ability to increase part density due to a smooth and quite conveyor system, along with low downtime are just a few ways IntelliFinishing adds to operational efficiency.
Smart and Energy-Efficient
The IntelliFinishing system is designed to be energy-efficient. Its smart features enable it to spray water only when there are parts present in each stage of the wash. Each section’s motor (usually 1/2 hp to 1 hp) only run when carriers are available to be moved. And, perhaps most importantly, our systems use ovens that usually feature a split top construction. This means the conveyor, the part carrier, and the conveyor support structure is outside of the ovens. Combined with a unique air knife design that helps seal in the heat from above and usually doors at the entrance and exits of the ovens, energy savings of 30 to 40% per hour of operation are common. It’s not just about cutting costs; it’s about maximizing resources and reducing waste.
In conclusion, IntelliFinishing offers not just an efficient way of handling diverse products in a compact footprint, it also ensures quality in every step of the process through a carrier per recipe approach, establishing itself as an attractive solution for businesses looking for flexible, quality-controlled, and efficient operations.
Experience the difference and flexibility IntelliFinishing has to offer. Visit our website at www.IntelliFinishing.com and begin the journey of improving your operations today. Or contact John Claman at jclaman@intellifinishing.com or by cell phone at 785-577-9104.